Garnish Section, Green Onions. Freeze-dried green onions are processed with advanced technology that preserves the flavor. Marukome stocks ingredients from around the world. We periodically carry out inspections, and perform safe and secure quality control. Freeze-dried green onions are transformed into a garnish for convenient instant miso soup that can be quickly enjoyed.

About Freeze-Drying Methods

Washing and sorting the ingredients

Washing and sorting the ingredients

手動分揀和洗滌。重複此步驟幾次以防止污染。

將新鮮大蔥送至生產線時,將根去除,並將莖桿排列在生產線上。在準備階段,大約有十名檢查員檢查污染物。

用高壓清洗機洗淨泥,草,小石頭等,然後用自來水清洗機和淋浴清洗機反復清洗大蔥。檢查人員將大蔥捆紮在一起,並在每個清洗機之間的生產線上目視檢查異物和顏色或形狀不良的大蔥。

將清洗過的蔥切成5毫米長,用氯水消毒,然後在淋浴中清洗。經過處理的大蔥以乾淨的狀態發送到下一個過程。

Highlights. Workers visually check the condition of the green onions while checking for difference in color or shape, and then sort the green onions. High-pressure Washing. Mud, insects, small rocks, fibers, etc. are washed off the green onions with high-pressure water. Shower washing.The green onions are washed with a shower on a vinyl-covered production line.Visual Sorting.The color and shape of the green onions are carefully inspected while checking for contaminants.Sterilization (two times). The cut green onions pass through a pool of chlorinated water and are sterilized.

Pre-Freezing to Freeze-Drying

Pre-Freezing to Freeze-Drying

冷凍乾燥技術由最先進的技術控制,以保持配料的風味。

經過反複分揀和洗滌後,將蔥堆疊在專用托盤上,並送入預冷凍過程,然後放入冷凍乾燥機中。

預冷凍大蔥可提高冷凍乾燥後的吸水率,並改善最終的口感,香氣,顏色等。

然後將預冷凍的蔥放入冷凍乾燥機中。達到真空狀態後,降低壓力以昇華水含量並生產出高質量的產品。

技術用於控製冷凍,乾燥,加熱等的平衡,以保持食物的風味。

Highlights. Workers pay attention to constantly maintain a clean condition by carefully cleaning the trays, rails, etc. The green onions are spread out on the trays which are then stacked in several tens of layers and moved to the pre-freezing room. The trays move along rails that crisscross the ceiling, and move from the pre-freezing room to the freeze dryer.
The trays and rails are cleaned every day. These are made of rust-resistant stainless steel. To prevent dirt and contamination and to maintain a clean condition, the workers carefully wash areas that cannot be easily reached by the cleaning equipment by hand.

Foreign matter inspection

Foreign matter inspection

檢查人員仔細檢查了大蔥,以至於不會忽略細小的異物。每次檢查執行三次。

首先,對冷凍乾燥的大蔥進行目視分類。檢查人員在檢查台上放了幾把蔥,然後檢查了一下。

他們尋找附著在蔥片上的小蟲子,或乙烯基或紡織材料的透明小碎片。工人耐心地完成這項令人難以置信的工作。

對於昆蟲尤其喜歡的多葉蔬菜,檢查人員應特別注意仔細檢查並分類。

檢查員檢查污染物以及蔥的顏色和形狀。異物和有缺陷的碎片放在另一個托盤上。重複此步驟3次。

將大蔥用篩子過篩以除去小物品,然後通過磁傳感器和另一個目視分類。成功通過嚴格檢查的大蔥通過金屬探測器,然後包裝。

Highlights. Multiple checks are performed with visual sorting, magnetic sorting, and a metal detector.Three visual sorting sessions! Veteran inspectors check the color and shape of each green onion, and carefully look for contaminants. The visual sorting session is repeated three times, and each time the inspector's name is recorded. Sifting, Magnetic Sorting, and Visual Sorting. Bits of green onion that are too small are removed with a vibrating sieve. Next, iron sand and other foreign matter are removed by a magnetic sorter. Finally, the green onions are visually sorted. Metal Detector. The green onions are checked for metallic foreign matter, such as iron or steel, before packaging.

Analysis Center Building

Analysis Center Building

從農藥殘留量測量到食品添加劑檢查,產品必須通過我們的標準,該標準是國家標準值的一半。

在配備了先進檢驗設備的分析中心,我們進行了廣泛的檢驗,以確保我們食品的安全。

例如,對農藥殘留進行了627項檢查,對抗生素進行了166項檢查,對食品添加劑(例如防腐劑,甜味劑和抗氧化劑)進行了65項檢查。還對微生物,重金屬等進行檢查,使檢查總數達到928件。 (截至2016年4月)

在收穫大蔥之前進行抽樣檢查。只有通過檢查的人員才能收穫,然後送到冷凍乾燥工廠。再次檢查冷凍乾燥的大蔥,並且僅運送通過此檢查的蔥。

Highlights. Highly skilled technical staff use state-of-the-art inspection equipment to perform strict inspections. Expert staff members use about 200 cutting-edge inspection devices to perform a total of 978 inspection items. (as of April 2016) Our acceptance standard values are half of the Standard values of Japan. Only safe products that have passed our strict standards are shipped.

Each section controls the quality with strict inspection standards. This is stronghold of our quality control.

Pretreatment Room. Samples are extracted and sent to the inspection equipment.Pesticide Residue Pretreatment Room. Antibiotic Pretreatment Room, Heavy Metal Pretreatment Room, Instrumental Analysis Room. Each extracted component is precisely measured and recorded as data. Gas Analysis, Fluid Analysis, Heavy Metal Analysis.

Confirmation of the freeze-dried green onion manufacturing process

Confirmation of the freeze-dried green onion manufacturing process

Sentiments on Quality Control

We confirm the safety of our products for the customer. Quality Assurance Department Quality Assurance Dept. Osamu Kinoshita
我們還檢查工廠。

我們還檢查工廠。

我們在質量控制方面不妥協,並確保我們為客戶提供安全和可信賴的質量。

用作成分的蔬菜和水產品不可避免地會帶有少量污染物,昆蟲和微生物。因此,對我們來說重複重要的檢查很重要,即使這可能看起來有些多餘。

我定期拜訪工廠,並確保工作在適當的環境中進行。我聽從工廠車間的觀察,並親自檢查情況。

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