Garnish Section, Green Onions. Freeze-dried green onions are processed with advanced technology that preserves the flavor. Marukome stocks ingredients from around the world. We periodically carry out inspections, and perform safe and secure quality control. Freeze-dried green onions are transformed into a garnish for convenient instant miso soup that can be quickly enjoyed.

About Freeze-Drying Methods

Washing and sorting the ingredients

Washing and sorting the ingredients

手动分拣和洗涤。重复此步骤几次以防止污染。

将新鲜大葱送至生产线时,将根去除,并将茎杆排列在生产线上。在准备阶段,大约有十名检查员检查污染物。

使用高压清洗机洗净泥,草,小石头等,然后用自来水清洗机和淋浴清洗机反复清洗大葱。检查人员将大葱捆扎在一起,并在每个清洗机之间的生产线上目视检查异物和颜色或形状不良的大葱。

将清洗过的葱切成5毫米长,用氯水消毒,然后在淋浴中清洗。经过处理的葱以干净的状态发送到下一个过程。

Highlights. Workers visually check the condition of the green onions while checking for difference in color or shape, and then sort the green onions. High-pressure Washing. Mud, insects, small rocks, fibers, etc. are washed off the green onions with high-pressure water. Shower washing.The green onions are washed with a shower on a vinyl-covered production line.Visual Sorting.The color and shape of the green onions are carefully inspected while checking for contaminants.Sterilization (two times). The cut green onions pass through a pool of chlorinated water and are sterilized.

Pre-Freezing to Freeze-Drying

Pre-Freezing to Freeze-Drying

冷冻干燥技术由最先进的技术控制,以保持配料的风味。

经过反复分拣和洗涤后,将葱堆叠在专用托盘上,并送入预冷冻过程,然后放入冷冻干燥机中。

预冷冻大葱可提高冷冻干燥后的吸水率,并改善最终的口感,香气,颜色等。

然后将预冷冻的葱放入冷冻干燥机中。达到真空状态后,降低压力以升华水含量并生产出高质量的产品。

技术用于控制冷冻,干燥,加热等的平衡,以保持食物的风味。

Highlights. Workers pay attention to constantly maintain a clean condition by carefully cleaning the trays, rails, etc. The green onions are spread out on the trays which are then stacked in several tens of layers and moved to the pre-freezing room. The trays move along rails that crisscross the ceiling, and move from the pre-freezing room to the freeze dryer.
The trays and rails are cleaned every day. These are made of rust-resistant stainless steel. To prevent dirt and contamination and to maintain a clean condition, the workers carefully wash areas that cannot be easily reached by the cleaning equipment by hand.

Foreign matter inspection

Foreign matter inspection

检查人员仔细检查了大葱,以至于即使是细小的异物也不会被忽略。每次检查执行三次。

首先,对冷冻干燥的大葱进行目视分类。检查人员在检查台上放了几把葱,然后检查了一下。

他们寻找附着在葱片上的小虫子,或乙烯基或纺织材料的透明小碎片。工人耐心地完成这项令人难以置信的工作。

对于昆虫尤其喜欢的多叶蔬菜,检查人员应特别注意仔细检查并分类。

检查员检查污染物以及葱的颜色和形状。异物和有缺陷的碎片放在另一个托盘上。重复此步骤3次。

将大葱用筛子过筛以除去小物品,然后通过磁传感器和另一个目视分类。成功通过严格检查的大葱通过金属检测器然后包装。

Highlights. Multiple checks are performed with visual sorting, magnetic sorting, and a metal detector.Three visual sorting sessions! Veteran inspectors check the color and shape of each green onion, and carefully look for contaminants. The visual sorting session is repeated three times, and each time the inspector's name is recorded. Sifting, Magnetic Sorting, and Visual Sorting. Bits of green onion that are too small are removed with a vibrating sieve. Next, iron sand and other foreign matter are removed by a magnetic sorter. Finally, the green onions are visually sorted. Metal Detector. The green onions are checked for metallic foreign matter, such as iron or steel, before packaging.

Analysis Center Building

Analysis Center Building

从农药残留量测量到食品添加剂检查,产品必须通过我们的标准,该标准是国家标准值的一半。

在配备了先进检验设备的分析中心,我们进行了广泛的检验,以确保我们食品的安全。

例如,对农药残留进行了627项检查,对抗生素进行了166项检查,对食品添加剂(例如防腐剂,甜味剂和抗氧化剂)进行了65项检查。还对微生物,重金属等进行检查,使检查总数达到928件。 (截至2016年4月)

在收获大葱之前进行抽样检查。只有通过检查的人才能收获,然后送到冷冻干燥工厂。再次检查冷冻干燥的大葱,并且仅运送通过此检查的葱。

Highlights. Highly skilled technical staff use state-of-the-art inspection equipment to perform strict inspections. Expert staff members use about 200 cutting-edge inspection devices to perform a total of 978 inspection items. (as of April 2016) Our acceptance standard values are half of the Standard values of Japan. Only safe products that have passed our strict standards are shipped.

Each section controls the quality with strict inspection standards. This is stronghold of our quality control.

Pretreatment Room. Samples are extracted and sent to the inspection equipment.Pesticide Residue Pretreatment Room. Antibiotic Pretreatment Room, Heavy Metal Pretreatment Room, Instrumental Analysis Room. Each extracted component is precisely measured and recorded as data. Gas Analysis, Fluid Analysis, Heavy Metal Analysis.

Confirmation of the freeze-dried green onion manufacturing process

Confirmation of the freeze-dried green onion manufacturing process

Sentiments on Quality Control

We confirm the safety of our products for the customer. Quality Assurance Department Quality Assurance Dept. Osamu Kinoshita
我们还检查工厂。

我们还检查工厂。

我们在质量控制方面不妥协,并确保我们为客户提供安全和可信赖的质量。

用作成分的蔬菜和水产品不可避免地会带有少量污染物,昆虫和微生物。因此,对我们来说重复重要的检查很重要,即使这可能看起来有些多余。

我定期拜访工厂,并确保工作在适当的环境中进行。我听从工厂现场的观察,并亲自检查情况。

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